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Auto Components Test Equipments

Sensors India, designs auto components and auto accessories testing system to audit quality and reliability of accessories, such as plastic molds, electrical and environmental severity.

The test equipments includes:

Electrical Reliability

  • Insulation Resistance Tester
  • High Voltage Break-Down Tester
  • Continuity Tester
  • Contact Resistance Test
  • Endurance Test Horn And Bulbs

Mechanical Reliability

  • Endurance Test for Ignition Auto lock
  • Endurance Test for Fuel Cock
  • Endurance Test Switches
  • Endurance Test Combination Switches
  • Endurance Test for Mirror Tilting
  • Endurance Test Door Lock & Stoppers
  • Impact Test System
  • Abrasion Test Apparatus

Environmental Test Chambers

  • Heat Cool Test Chamber
  • Corrosion Test Chamber
  • Humidity Test Chamber
  • Dust Chamber
  • Water Spray Test Chamber
  • Hi-Pressure Water Spray Test Chamber
  • U V Test Chamber
  • Heating Oven
  • Cold Chamber

The Sensors also provides custom designed test solution with complete PC interfacing and logging.

Automated Lock Tester

 

Endurance Test Apparatus:

Endurance Test Fan Regulator

 

This machine is designed to meet the specific demand of IS: machine shall be recording switching
'ON' and switching 'OFF' of the thermostat fitted in electric iron. On digital 5 digit counter, And also recording total no. of hours operations on 5 digit hour meter. The instrument will be supplied
with necessary Voltmeter and Amp meter for one device.

Technical Specifications:

0-300 Volts, Voltmeter - 1 No.

Quartz timer - 1 No.

Wattmeter 1500 Watts - 1 No.

Counter for counting the successful cycle of appliance - 1 No.

 

 

Endurance Test Apparatus for MCB and Isolator

 

The endurance test apparatus 6 amps to 100 Amps, as per any one rating at a time. The system consists of following three parts:

Control panel
Load bank
Test stand

Functional Specification
Maximum capacity: As per rating


CosΦ: 0.5 to 0.9

Power factor meterAmp. Meter.

Volt meter:
Loading: Resistive & inductive load­ing from 6a to 100 A cont. Variables ammeter, voltmeter and power factor meter
Mechanical arrangement: Pneumatic cylinder PLC. control for setting the duration from 1 sec/ 14 sec, 2 sec / 28 sec

Counter: 1 nos. 6 digit: system consists of alarm in case of open/close. Counter meter circuit or weld of contact point.

Load
Air cored inductor with taps and resistor bank, to obtain all test currents from 6 a to 100 A at 0.875 pf.
Duty cycle 1 sec./14 sec. & 1 sec./29 sec. (rating based) OR as per requirement.

Test Stand

Test stand will have electro-pneumatic mechanism for operation fitted with 24V DC solenoid valve & flow controls, for one device at a time.

Endurance test apparatus MCB single phase                                MCB-ENDURANCE-FIXTURE

 

Endurance Test System for Thermostats

(Used for Storage Water Heater (Geysers), Refrigerators and general purpose Thermostats)

The device consists of Digital voltmeter, Digital Amp. Meter Load as per requirement Temperature controller and safety devices.

The thermostat is heated & cooled by TEC (Gas free) based system without the use of Compressor and Gas .The system is programmable to conduct maximum 30 cycles per hour and is also protected against the failure of thermostat.

A unique Programmable Logic Controller is specially designed for presetting number of cycles, automated conditioning of Thermostat, Logging, Drain and various modes of operations pumps and solenoids control. There are also override controllers for conditioning bath temperature control.
Endurance Test System for Thermostats
 
Saves Power, saves environment by using TEC system 
 

 

 

Endurance Test Machine for Switches

Special machine to conduct the following tests.

(a) Making & breaking capacity test
(b) Endurance test
(c) Normal operation for fluorescent lamp

Unique salient feature : The digital system detects 'WELD' or 'OPEN' condition of switch and an Audio Visual alarm indication.

This machine will conduct test on samples having digital preset counter for number of operations. The Electromechanical or Pneumatic operation will be used with programmer to achieve all condition i.e. 7operations to 30 operations per minute.

Sensors offers Inductive Loads with following options to test switches and sockets as per IEC or IS for 'Normal Operation' and 'Making-Breaking' Tests.

Optionally variable voltage source with digital Voltmeter, Ammeter & Digital Power Factor Meter is available with above options.

Functional Specifications

  • The necessary digital voltmeter
  • Ammeter CT. operated will be used.
  • On completion of test the machine will automatically stop
  • Sample size as per user's requirements
  • Load (inductive and resistive combination power factor adjustable)
  • Pneumatics/mechanical
  • Digital programmer.
  • Digital power factor meter Load adjustable power factor variable

 

 
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